HCD-210-H Multi-Axis Turntable Automatic Screw Locking Machine
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  • HCD-210-H Multi-Axis Turntable Automatic Screw Locking Machine

HCD-210-H Multi-Axis Turntable Automatic Screw Locking Machine

Specifically designed for circular conveyor-line production that integrates extreme takt time and multi-process operations. When the screw-fastening process for a single product is complex and demands extremely tight takt times, traditional single- or dual-station equipment often becomes a bottleneck. The HCD-210-H series adopts the classic “multi-station rotary indexing” design, integrating multiple stations—including loading, assembly, fastening, inspection, and unloading—into a continuously rotating circular conveyor line. Each station operates in parallel, enabling simultaneous actions such as “placing the product, tightening the screw, and removing the finished product.” This represents the production mode with the highest theoretical takt time and equipment utilization among all existing screw-fastening machines, specially tailored for high-speed production of large-volume, single-product varieties or platform-based product lines.

  • Product Description
  • Product Parameters
    • Commodity name: HCD-210-H Multi-Axis Turntable Automatic Screw Locking Machine

    Specifically designed for circular conveyor-line production that integrates extreme takt time and multi-process operations. When the screw-fastening process for a single product is complex and demands extremely tight takt times, traditional single- or dual-station equipment often becomes a bottleneck. The HCD-210-H series adopts the classic “multi-station rotary indexing” design, integrating multiple stations—including loading, assembly, fastening, inspection, and unloading—into a continuously rotating circular conveyor line. Each station operates in parallel, enabling simultaneous actions such as “placing the product, tightening the screw, and removing the finished product.” This represents the production mode with the highest theoretical takt time and equipment utilization among all existing screw-fastening machines, specially tailored for high-speed production of large-volume, single-product varieties or platform-based product lines.

    HCD-210-H Multi-Axis Turntable Automatic Screw Locking Machine

     

    Core advantages:
    1. Multi-station cycle for maximized efficiency
    The design features a 4-station, 6-station, or 8-station rotary table with circular indexing between stations. The operator places the product at the fixed loading station; after the rotary table completes one full rotation, the product has undergone all required fastening and inspection processes, and is then removed from the unloading station. Human operators and the machine run in parallel, with seamless transitions between each process, eliminating any equipment idle time and achieving maximum production efficiency.

    2. Multi-axis synchronous locking, powerfully replacing manual labor.
    The locking station on the turntable is equipped with a customized multi-axis tightening system that simultaneously tightens all screws on the product in one go, with the locking time for each part measured in seconds. One piece of equipment can easily replace the manual labor of an entire work team, enabling a dramatic leap in production capacity.

    3. Modular design for easy product changeover
    The locking module transmits torque via a universal drive shaft, and its position and angle can be flexibly adjusted according to the screw hole positions of the product. For product families that share the same platform and have similar structures, rapid product changeover can be achieved by simply replacing the dedicated fixture and adjusting the position of the bit.

    4. Integrated detection and automatic sorting
    The workstation can integrate detection functions such as slip-in screws, missing locks, and missed screw feeding. Defective products will trigger an automatic alarm and be marked at a specific workstation or automatically removed by an optional robotic arm, ensuring that only good-quality products are shipped out and achieving high-quality, automated production.

     

    Why choose HCD-210-H?
    The HCD-210-H is a production engine specifically designed for customers seeking maximum productivity and fully automated assembly lines.
    1. Unparalleled beat advantage: The circular flow-line design eliminates waiting times between processes, resulting in a significantly higher output per unit time compared to screw machines with other configurations.
    2. Achieve full-process integration: Not only can it tighten screws, but it can also integrate subsequent or preceding processes such as press-fitting, glue application, and marking into different stations on the rotary table, creating a miniature automated unit.
    3. Ultra-high stability and durability: The rotary indexing head features a mature and reliable structure, making it suitable for large-scale, 24-hour continuous production.
    4. Significantly reduced per-unit cost: With substantial capacity spreading across a larger production volume, the automated cost per unit has been driven down to an extremely low level.
    5. Provide a complete production line plan: Based on your product’s manufacturing process, we can help you design the optimal number of workstations, process flow, and automated loading/unloading solutions.

     

    Typical application scenarios
    This equipment is an ideal choice for the following large-scale, high-throughput production scenarios:
    1. Automotive components: Large-scale assembly of headlight assemblies, small motor end caps, and sensor housings.
    2. Production of standardized components for household appliances, such as switching power supplies, motor controllers, valve bodies, and other similar parts.
    3. Consumer electronics structural components: fastening of mid-plates/brackets in mobile phones, D-cases for laptops, and locking mechanisms for gaming controller handles.
    4. Hardware tools and locks: Housing assembly of various tools, automated assembly of locks.
    5. The final assembly stage involving large annual production volumes of any single product or platform-based product, and featuring a significant number of screws.

     

    We welcome you to share your product and capacity requirements to receive professional workstation planning and efficiency simulation reports.

     

    Key words:
    • 落地XY平台自动锁螺丝机
  • I. Basic Specifications

    Project

    Parameter

    Device model

    HCD-210-H

    Device Name

    Multi-axis turntable automatic screw locking machine

    Core structure

    Rotary multi-station cyclic system

    Standard number of workstations

    4 / 6 / 8 workstations (customizable based on process complexity)

    Drive and Control

    Servo divider (turntable) + PLC + Touchscreen

    Net weight of the equipment

    Approximately 1000 kg (varies depending on the workstation and number of axes)

    External dimensions (L×W×H)

    Customized according to workstation configuration; typical dimensions are approximately 800*600*1900mm.

     

    II. Motion and Performance Parameters

    Project

    Parameter/Description

    Number of shafts at the locking station

    Axes 2-16 (customized based on the number and layout of product screws)

    Turntable drive

    High-precision servo divider, with accurate positioning and smooth operation.

    Tighten the power.

    Servo/stepper motor, output via a universal joint transmission shaft

    Applicable Screw Range

    M1.0 - M6.0

    Torque control range

    0.1 - 8.0 N.m (accuracy ±3%)

    Adjustment range of horizontal level

    25–40 mm (adjustable lock head spacing)

    Vertical adjustment range

    ≥ 15 mm

     

    III. Process Monitoring and Data Management

    Project

    Parameter/Description

    Monitoring parameters

    Independent monitoring for each axis: torque, angle

    Detection function

    Screw stripping, missing locks, and missed detection inspections.

    Defective Product Handling

    Acoustic and visual alarm; NG products are marked at the designated workstation or automatically removed.

    Data logging

    Locally stored locked data, with historical record query available.

    Feeding system

    Multi-channel automatic screw feeder, matched to the number of axes.

     

    IV. Software and Usability

    Project

    Parameter/Description

    Human-machine interface

    Industrial touch screen for centralized control of the turntable, individual locking stations, and inspection functions.

    Operation mode

    Manual, single-step, automatic cycle

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