HCP-303 Series Online Screw-Locking Machine
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  • HCP-303 Series Online Screw-Locking Machine

HCP-303 Series Online Screw-Locking Machine

Specifically designed for seamless integration into fully automated production lines. In today’s modern factories, where the pursuit of end-to-end automation and lean manufacturing is paramount, how can we seamlessly integrate screw-fastening stations into the production line and achieve true “unattended operation” and “synchronized product changeovers”? The HCP-303 online screw-fastening machine offers the ultimate solution. Specifically engineered for direct connection with conveyor systems, transfer robots, or robotic arms, this machine features fully automatic positioning, tightening, and data uploading—completely replacing manual operations. The equipment can pre-store multiple product programs, enabling rapid and synchronized model changes with the main production line. It is a critical component in building dark factory environments and realizing a fully automated, closed-loop production system.

  • Product Description
  • Product Parameters
    • Commodity name: HCP-303 Series Online Screw-Locking Machine

    Specifically designed for seamless integration into fully automated production lines. In today’s modern factories, where the pursuit of end-to-end automation and lean manufacturing is paramount, how can we seamlessly integrate screw-fastening stations into the production line and achieve true “unattended operation” and “synchronized product changeovers”? The HCP-303 online screw-fastening machine offers the ultimate solution. Specifically engineered for direct connection with conveyor systems, transfer robots, or robotic arms, this machine features fully automatic positioning, tightening, and data uploading—completely replacing manual operations. The equipment can pre-store multiple product programs, enabling rapid and synchronized model changes with the main production line. It is a critical component in building dark factory environments and realizing a fully automated, closed-loop production system.

    HCP-303 Series Online Screw-Locking Machine

     

    Core advantages:
    1. Seamless integration, unattended operation
    Specifically designed for online production, this system seamlessly integrates with belt conveyors, speed-up chains, lifting and transferring stations, and more. It enables fully automated operations—from the automatic entry of workpieces, precise positioning, automatic fastening, to the automatic exit—completely freeing this workstation from manual labor.
    2. Fully automatic positioning, precise and reliable
    An integrated high-precision mechanical positioning mechanism or visual positioning system (optional) automatically identifies and locks the workpiece’s position, ensuring absolute accuracy in the positioning of every screw and eliminating human-placement errors.
    3. Synchronized production changeover, flexible and intelligent
    The control system can store multiple sets of product locking programs. When the main production line switches products, through signal interactions (such as PLC communication and RFID identification), the equipment can automatically call up the corresponding program and complete parameter switching, thereby achieving synchronized and rapid model changes with the production line.
    4. Full-process monitoring, data interconnection
    Equipped with a smart tightening motor, it monitors and records comprehensive data in real time, including torque, angle, number of turns, and depth. It comes standard with an industrial communication interface, enabling seamless integration with MES or host computer systems for real-time upload and storage of fastening data, as well as end-to-end quality traceability.

     

    Why choose HCP-303?
    The HCP-303 is not just a piece of equipment—it’s also the standardized interface that paves your way toward smart manufacturing and helps you build flexible, automated production lines.
    1. Achieve true unmanned operation: Completely automate the traditional screw-fastening process, which has long relied on manual labor, thereby reducing reliance on human workers and lowering management costs.
    2. Enhance production line consistency: Eliminate beat fluctuations caused by manual operations, making the entire production flow smoother and more efficient.
    3. Ensuring Process Consistency: Fully automated operations eliminate quality fluctuations caused by human factors, ensuring that every single product meets the process standards.
    4. Strengthen quality traceability capabilities: Establish a comprehensive tightening data archive for each product to meet the stringent quality traceability requirements of high-end manufacturing.
    5. Turnkey integration services: We provide end-to-end support—from production line takt time analysis and interface design to installation, commissioning, and system integration—ensuring seamless integration of the equipment with your production line.

     

    Typical application scenarios
    This equipment is specifically designed for online production scenarios that require high automation, high throughput, and high-quality traceability.
    1. Automotive component production lines: automated assembly lines for engine accessories, steering system components, and new-energy vehicle three-electric system housings, among others.
    2. Consumer electronics assembly line: Online fastening of phone frames, tablet computer casings, and smart wearable device housings.
    3. Home appliance final assembly line: Automated assembly of air conditioner indoor and outdoor units, washing machine control panels, and refrigerator compressors.
    4. Industrial controllers and communication equipment: Automated production of servers, switches, and industrial control enclosures.
    Any screw fastening process that has already been automated or is planned for automated production via an assembly line.

     

    We welcome you to provide your production line layout and product information to obtain a customized online integration solution.

     

    Key words:
    • 吹气式螺丝供料机
  • I. Basic Specifications

    Project

    Parameter/Description

    Device model

    HCP-303

    Device Name

    Online screw-locking machine

    Integration method

    Online type, directly compatible with the production line.

    Assignment Mode

    Fully automatic, supports unattended operation.

    Drive method

    Servo motor drive, precise motion control

    Control system

    Industrial PLC + HMI, supporting communication with the main-line PLC.

     

    II. Motion and Performance Parameters

    Project

    Parameter/Description

    Number of locked axes

    1-4 axes (standard; customizable based on workstation takt time)

    Positioning method

    Fully automatic mechanical positioning (CCD visual guidance optional)

    Applicable Screw Range

    M1.0 - M6.0

    Torque control range

    0.1 – 10.0 N.m (accuracy ±3%; select the electric screwdriver based on the required torque)

    Tightening accuracy

    Torque and angle both meet industry’s high standards.

    Communication interface

    Profinet, Ethernet/IP, Modbus TCP, etc. (optional)

     

    III. Process Monitoring and Data Management

    Project

    Parameter/Description

    Monitoring parameters

    Torque, angle, number of turns, depth, time

    Defective Product Handling

    Automatically identifies NG products and can trigger the diversion mechanism or alarm-driven shutdown.

    Data traceability

    Each screw’s data is linked to the workpiece ID, ensuring 100% traceability.

    System integration

    Standard MES integration capability, supporting real-time data upload and command reception.

    Project

    Parameter/Description

     

    IV. Software and Intelligent Technologies

    Project

    Parameter/Description

    Human-machine interface

    Industrial touch screen displaying real-time data, device status, and alarm information.

    Formula Management

    Multi-product formula storage and management, supporting automatic retrieval via barcodes/RFID.

    Production change method

    Automatic changeover (signal-triggered) vs. manual changeover (interface selection)

    Security protection

    Fully enclosed guard, safety door lock, emergency stop button, area light curtain

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