HCP-302 Floor-standing XY-stage Automatic Screw-tying Machine
- Product Description
- Product Parameters
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- Commodity name: HCP-302 Floor-standing XY-stage Automatic Screw-tying Machine
Specifically designed for efficient, flexible dual-station screw fastening operations. In scenarios involving multiple product varieties and small to medium batch sizes, how can we strike the right balance between boosting efficiency and maintaining flexibility? The HCP-302 offers an outstanding solution. Featuring a unique dual-Y-axis independent platform and a synchronized dual-Z-axis tightening design, it enables alternating operations at two stations on a single machine. While one station is automatically performing screw fastening, the operator can safely and comfortably load and unload parts at the other station, eliminating equipment idle time and achieving seamless human-machine collaboration as well as maximizing equipment utilization.
HCP-302 Floor-standing XY-stage Automatic Screw-tying Machine
Core advantages:
1. Alternating dual Y-axes, human-machine collaboration
By adopting a dual-Y-axis independent motion platform, the two workstations can alternately perform the “loading—fastening—unloading” cycle. While the operator is loading and unloading at one workstation, the equipment automatically fastens parts at the other workstation. This results in an equipment utilization rate approaching 100%, and a production efficiency that is more than 60% higher compared to the traditional single-station mode.
2. Dual Z-axis synchronization, doubling efficiency.
Each Y-axis platform is standardly equipped with a dual-Z-axis tightening module, which can simultaneously tighten two screws on a single workpiece or perform parallel operations on two small workpieces. The synchronized tightening design significantly reduces the cycle time for securing each individual product.
3. High flexibility, easy product changeover
The equipment features an open architecture and a modular design for tooling fixtures. For product families with similar structures and closely related screw-processing procedures, the production line can be switched over in a remarkably short time by quickly replacing dedicated jigs and invoking pre-set programs, enabling rapid response to diverse production demands.
4. Data is controllable, and quality is traceable.
During the tightening process, key parameters such as torque and angle are monitored in real time, and the data can be locally stored and displayed. Optionally, an MES system interface module can be selected according to requirements to enable uploading, storing, and full-process traceability of fastening data, thereby meeting digital quality management requirements.Why choose HCP-302?
We are committed to making efficient automation solutions simple, practical, and easy to integrate. The HCP-302 series is the ideal starting point for automating screw fastening processes.
1. Significantly improve efficiency: By enabling human-machine parallel operations and dual-axis synchronous tightening, the production cycle for each individual product is directly shortened.
2. Significantly reduces labor intensity: Operators only need to perform simple loading and unloading actions, freeing them from repetitive and strenuous fastening tasks.
3. Fast return on investment: The equipment features a mature and stable design, is easy to learn and maintain, and can be quickly integrated into existing production lines.
4. Customized Support: We can provide end-to-end support tailored to your product’s specific features, ranging from specialized fixture design and feeder solution selection to data traceability integration.We focus on delivering: a stable and efficient piece of equipment, a set of quick-change tooling fixtures, and comprehensive operator training—all in one package. This ensures that you can quickly unlock the full potential of your equipment.
Typical application scenarios
This device is specifically optimized for scenarios requiring efficient and flexible screw fastening:
1. Electronic products: Assembly of housings for power adapters, routers, set-top boxes, and more.
2. Home appliance products: Control panels for small appliances, brackets, and bottom cover locking mechanisms.
3. Automotive components: interior parts, small controllers, and sensor housing assembly.
4. Instruments and meters: Screw fastening of various testing equipment and instrument panel housings.
5. Other: Any automation requirements for screw fastening of small to medium-sized workpieces and small-batch, multi-variety products.Please feel free to contact us for tailored solutions and demonstrations specific to your product.
Key words:- 在线式锁螺丝
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I. Basic Specifications
Project
Parameter/Description
Device model
HCP-302
Device Name
Floor-standing XY platform automatic screw-locking machine
Structural form
Dual Y-axis independent platform, dual Z-axis synchronous tightening
Drive method
Servo motor + precision lead screw/synchronous belt
Control system
Industrial PLC + Touch Screen
II. Motion and Performance Parameters
Project
Parameter/Description
Number of workstations
2 independent alternating workstations
Number of tightening axes per single station
2-axis (standard, customizable single-axis or multi-axis)
Positioning accuracy (X/Y axis)
±0.05 mm
Repeatability positioning accuracy
±0.05 mm
Screw feeding method
Pneumatic/Adsorption Automatic Screw Feeder
Applicable Screw Range
M1.0 – M6.0 (customizable upon request)
Torque control range
0.1 – 6.0 N.m (Accuracy ±3%; select the electric screwdriver based on the required torque)
III. Process Monitoring and Data Management
Project
Parameter/Description
Monitoring parameters
Torque, angle, screw count
Defective Product Detection
Detection of missing locks, stripped threads, and loose locks, with audible and visual alarms.
Data functions
Local storage locks data and displays it in real time.
Data interface
Optional: RJ45 Ethernet port, supports MES system integration.
IV. Software and Usability
Project
Parameter/Description
Human-machine interface
Color industrial touchscreen, graphical operation
Programming method
Teaching programming, coordinate input, and support for product recipe management.
Operation mode
Manual/Single-step/Automatic cycle mode
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