HCQ-650 Series Fully Automatic Rivet Assembly Equipment
- Product Description
- Product Parameters
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- Commodity name: HCQ-650 Series Fully Automatic Rivet Assembly Equipment
Specifically designed for high-efficiency, flexible, and synchronized riveting operations at dual workstations. In production scenarios that demand high output efficiency or simultaneous riveting of left-right symmetrical parts, a single automated workstation often becomes a bottleneck in production capacity. This innovative series ingeniously integrates two fully validated HCQ-650 core units into a coordinated, symmetrical operating system. Equipped with independent dual feeding, dual positioning, and dual monitoring systems, it can simultaneously process two identical or mirror-image workpieces. Additionally, an optional workpiece-turning mechanism is available, enabling effortless multi-sided assembly and dramatically boosting production efficiency while optimizing line layout to the utmost degree.
HCQ-650 Series Fully Automatic Rivet Assembly Equipment
Core advantages:
Overcoming the Challenges of Hex Nut Assembly: Leveraging our proprietary patented technology, the equipment can automatically identify and proactively adjust the rotation angle of hex nuts to achieve precise alignment, thereby completely resolving the industry challenge that traditional automated equipment has been unable to reliably assemble hex nuts.
1. Symmetrical synchronization, capacity doubled
The left and right workstations are completely independent yet capable of synchronized operation, effectively integrating the production capacity of two separate machines into a single compact workstation. This results in an approximately 100% increase in output per cycle, making it the ultimate solution for handling large-scale production tasks.
2. Independent control, flexible operation
Each workstation is equipped with an independent vision system, execution unit, and control system, enabling it to run different programs separately. It can handle both left-right symmetrical mirror-image workpieces as well as mixed production of two different products, demonstrating exceptional flexibility.
3. Integrated flipping, multi-sided machining
An optional built-in workpiece flipping mechanism (such as a servo cradle fixture) can automatically complete the assembly of both sides of the workpiece in a single clamping operation, completely eliminating secondary positioning errors and saving one manual handling and clamping step.
4. The platform is reliable and easy to maintain.
Built on the mature HCQ-650 single-machine platform, the core components (electrical control, drive system, and software) are fully interchangeable. This means you get twice the reliability and a familiar operational and maintenance experience, significantly reducing training and spare-parts costs.Why choose us?
We not only offer high-performance, standardized standalone machines, but also excel at designing optimal, integrated solutions tailored to your specific production logic. This product series exemplifies our engineering expertise in automated production-line planning.
1. Process Planning Support: Conduct an in-depth analysis of your product and takt time, and demonstrate the feasibility and benefits of dual-station or flip-over solutions.
2. Customized Tooling Integration: We design and manufacture specialized symmetrical fixtures, flipping mechanisms, and loading/unloading interfaces tailored to your needs.
3. One-stop debugging and delivery: We’ll dispatch engineers to complete the integrated system commissioning and train you on key points for coordinated operations and maintenance at dual workstations.
4. Ongoing technical services: Based on a shared core technology platform, we provide efficient, unified, and long-term support.
5. We focus on delivery: a stable, collaboratively designed dual-station system, a highly compatible integrated tooling setup, and comprehensive system operation training—all provided in one package. Our core control and mechanical assets will continuously ensure the long-term, efficient operation of your system.This equipment can be customized with dedicated tooling and installation paths according to the customer’s product structure. It is widely used in:
6. New-energy vehicles: Synchronized assembly of left-right symmetrical structural components such as front-end modules, dashboard crossmembers, and rear anti-collision beams.
7. Standard Components: Parallel production of two identical small- and medium-sized parts, such as brackets, connecting rods, housings, and the like.
8. Multi-sided assembled workpieces: Enclosures and pallet-type products that require riveting operations on both the front and back sides (paired with a flip fixture).Key words:- 全自动铆钉装配设备
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I. Basic Specifications
Project
Parameter
Net weight of the equipment
1500 kg
External dimensions (L×W×H)
3600 × 1400 × 2400 mm
Working power
AC 220V ±10%, 50/60 Hz
Rated power
5500 W
Working environment temperature
0 ~ 40 °C
Rack structure
Integrated high-strength square-tube welded frame with dual work zones.
II. Motion and Positioning Systems
Project
Parameter
System Configuration
Symmetrical duplex independent system
Single-station drive
Servo motor + Precision ball screw (independent on each side)
Single-station positioning
High-resolution CCD visual guidance + mechanical coordinate positioning
Single-station positioning accuracy
±0.05 mm
Single-station working range (X/Y/Z)
800 × 600 × 150 mm (standard, customizable upon request)
Flip-flop fixture (optional)
Servo drive, programmable flip with ±180° range, positioning accuracy of ±0.1mm
III. Process Monitoring and Data Management
Project
Parameter/Description
Monitoring parameters
Install tensile force, stroke (displacement), depth, and angle (dual-channel independent monitoring system)
Force Sensor Range and Accuracy
0–30 kN, accuracy ±3%
Displacement sensor accuracy
±0.005 mm
Defective Product Handling
Audio-visual alarm (three-color light + buzzer), automatic pause, and recording of defective locations.
Data storage
Local hard disk storage, standard configuration ≥ 10 million assembly records
Data interface
RS-232C, RJ45 Ethernet port (supports MES/host computer communication)
Report output
Can generate assembly reports in Excel format.
IV. Software and Control Systems
Project
Parameter/Description
Control architecture
One master and two slaves—a single industrial PC master station plus dual PLC slave stations for collaborative control.
Human-machine interface
15-inch high-brightness industrial touchscreen, enabling centralized monitoring of dual-station status on a single screen.
Programming method
Supports visual demonstration programming, direct coordinate input, and CAD drawing import.
Program storage
Multi-station, multi-product program storage and one-click recall
Safety interlock
Complete regional grating, safety door lock, and duplex-position interlocking logic.
Software Features
Formula management, user permission management, maintenance reminders
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