HCQ-650 Series Fully Automatic Rivet Assembly Equipment
HCQ-650 Series Fully Automatic Rivet Assembly Equipment
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  • HCQ-650 Series Fully Automatic Rivet Assembly Equipment
  • HCQ-650 Series Fully Automatic Rivet Assembly Equipment

HCQ-650 Series Fully Automatic Rivet Assembly Equipment

Specifically designed for high-strength pull-riveting assembly of large-size, multi-hole structures such as energy storage cabinets and enclosures. Facing the assembly challenges posed by large volumes, thick panels, densely packed holes, and extremely high structural strength requirements of energy storage cabinets and enclosures, the HCQ-650 equipment platform has undergone comprehensive enhancements. By upgrading structural rigidity, extending the working stroke, and optimizing heavy-load cycle procedures, we provide an efficient and reliable fully automated pull-riveting solution tailored specifically for components such as cabinet frames, side panels, door panels, and mounting brackets—ensuring that every connection meets long-term vibration and load requirements.

  • Product Description
  • Product Parameters
    • Commodity name: HCQ-650 Series Fully Automatic Rivet Assembly Equipment

    Specifically designed for high-strength pull-riveting assembly of large-size, multi-hole structures such as energy storage cabinets and enclosures. Facing the assembly challenges posed by large volumes, thick panels, densely packed holes, and extremely high structural strength requirements of energy storage cabinets and enclosures, the HCQ-650 equipment platform has undergone comprehensive enhancements. By upgrading structural rigidity, extending the working stroke, and optimizing heavy-load cycle procedures, we provide an efficient and reliable fully automated pull-riveting solution tailored specifically for components such as cabinet frames, side panels, door panels, and mounting brackets—ensuring that every connection meets long-term vibration and load requirements.

    HCQ-650 Series Fully Automatic Rivet Assembly Equipment

    Core advantages:
    Overcoming the Challenges of Hex Nut Assembly: Leveraging our proprietary patented technology, the equipment can automatically identify and proactively adjust the rotation angle of hex nuts to achieve precise alignment, thereby completely resolving the industry challenge that traditional automated equipment has been unable to reliably assemble hex nuts.
    1. Robust frame, stable and durable
    The equipment’s main body features a reinforced square-tube welded frame that has undergone stress-relief treatment, ensuring exceptional stability and precision even under prolonged, high-frequency, heavy-load operations, and making it well-suited for assembling thick-sheet materials.
    2. Large-format operations, efficient coverage
    The work travel (X/Y axis) can be flexibly customized to easily accommodate large workpieces exceeding 2000 mm, enabling continuous, multi-zone automated assembly in a single positioning operation and significantly boosting overall operational efficiency.
    3. Precise control to ensure sealing.
    To meet the sealing requirements for energy storage enclosures, the clamping force and stroke of the blind riveting process can be precisely controlled. This approach is compatible with assembly processes that use nuts equipped with sealing rings, effectively preventing damage to the sealing rings and ensuring the enclosure achieves the required IP protection rating.
    4. Data traceability, quality controllable
    The entire process is monitored and key installation parameters are recorded. The data can be directly integrated with the factory’s MES system, providing a complete data chain for quality traceability and process optimization of large-scale energy storage products.

     

    Why choose us?
    We not only provide a high-performance, standardized piece of equipment, but also strive to become your reliable partner in automated assembly. Built on the mature HCQ-650 technology platform, we offer “end-to-end” closed-loop services to ensure that our equipment operates reliably and efficiently on your production line.
    1. Process Development Support: We’ll work with you to validate the process and determine the optimal installation parameters and cycle time.
    2. Customized Tooling Design and Manufacturing: We design and manufacture highly customized fixtures and positioning tools tailored specifically to your products.
    3. One-stop commissioning and delivery: We will dispatch engineers to your site for equipment installation and critical commissioning, and provide comprehensive operational training to ensure smooth integration of the equipment into production.
    4. Ongoing Technical Services: We provide long-term maintenance support and software feature upgrades to safeguard the value of your long-term investment.
    We focus on delivering: a reliably operating piece of equipment, a complete set of tooling and fixtures, and thorough operational training—all in one go. Meanwhile, our core control software and 3D design assets—serving as the foundation for our ongoing optimization and service provision—will ensure the long-term performance and compatibility of your equipment.

     

    This equipment can be customized with dedicated tooling and installation paths according to the customer’s product structure. It is widely used in:
    1. Rivet assembly of energy storage battery cabinets (cabinet frame, door panels, mounting brackets)
    2. Rivet assembly of the integrated structure for the power cabinet and the communication cabinet
    3. Multi-point pull-riveting assembly of large sheet-metal enclosures and equipment housings
    4. Assembly of other large structural components requiring high-strength, sealed threaded connections.

     

    Key words:
    • 全自动铆钉装配设备
  • I. Basic Specifications

    Project

    Parameter

    Net weight of the equipment

    1800 kg

    External dimensions (L×W×H)

    7000 × 2500 × 1650 mm

    Working power

    AC 220V ±10%, 50/60 Hz

    Rated power

    6000 W

    Working environment temperature

    0 ~ 40 °C

    Rack structure

    High-strength square tube welded frame

     

    II. Motion and Positioning Systems

    Project

    Parameter

    Drive method

    Servo motor + Precision ball screw

    Positioning system

    High-resolution CCD visual guidance + mechanical coordinate-based composite positioning

    Positioning accuracy (X/Y axis)

    ±0.05 mm

    Repeatability positioning accuracy

    ±0.05 mm

    Maximum operating speed (X/Y axis)

    400 mm/s

    Work range (X-axis)

    1500 mm (customized according to enclosure dimensions)

    Work Scope (Y-axis)

    2500 mm (customized according to box dimensions)

    Work range (Z-axis)

    150 mm (customized according to enclosure dimensions)

     

    III. Process Monitoring and Data Management

    Project

    Parameter/Description

    Monitoring parameters

    Install tension, stroke (displacement), depth, and angle.

    Force Sensor Range and Accuracy

    0–30 kN, accuracy ±3%

    Displacement sensor accuracy

    ±0.005 mm

    Defective Product Handling

    Audio-visual alarm (three-color light + buzzer), automatic pause, and recording of defective locations.

    Data storage

    Local hard disk storage, standard configuration ≥ 10 million assembly records

    Data interface

    RS-232C, RJ45 Ethernet port (supports MES/host computer communication)

    Report output

    Can generate assembly reports in Excel format.

     

    IV. Software and Control Systems

    Project

    Parameter/Description

    Main controller

    Industrial PLC + Industrial PC Platform

    Human-machine interface

    15-inch high-brightness industrial touchscreen

    Programming method

    Supports visual demonstration programming, direct coordinate input, and CAD drawing import.

    Program storage

    Multi-station, multi-product program storage and one-click recall

    Software Features

    Formula management, user permission management, maintenance reminders

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