Specifically designed for high-precision pull-riveting assembly of thin-walled components such as battery trays for new-energy vehicles. Facing the assembly challenges posed by the complex structure of battery trays—characterized by stringent hole-positioning accuracy requirements and susceptibility to workpiece deformation—the HCQ-650 equipment platform integrates advanced high-precision vision and force-control technologies. Through intelligent visual positioning, real-time monitoring of process parameters throughout the entire procedure, and digital traceability, we provide a reliable and highly efficient fully automated pull-riveting solution tailored specifically for tray bodies, module brackets, and various installation hole positions, ensuring that every connection meets both safety and precision standards.

HCQ-650 Series Fully Automatic Rivet Assembly Equipment

Core advantages:

Overcoming the Challenges of Hex Nut Assembly: Leveraging our proprietary patented technology, the equipment can automatically identify and proactively adjust the rotation angle of hex nuts to achieve precise alignment, thereby completely resolving the industry challenge that traditional automated equipment has been unable to reliably assemble hex nuts.
1. Precise positioning: Utilizing CCD visual guidance and a servo lead screw module, this system is specially designed for the precise assembly of hole positions in thin-walled products.
2. Process controllability: Real-time monitoring and recording of key parameters such as installation tension, stroke (displacement), and depth ensure consistent and reliable installations every time.
3. Data Traceability: Automatically generates assembly data reports and supports integration with MES systems, enabling full-process traceability of production quality.
4. Flexible Adaptation: For product families with similar structures, the production line can be switched in a very short time by simply replacing dedicated tooling and invoking pre-set programs, thereby meeting the demands of flexible manufacturing.

Why choose us?

We not only provide a high-performance, standardized piece of equipment, but also strive to become your reliable partner in automated assembly. Built on the mature HCQ-650 technology platform, we offer “end-to-end” closed-loop services to ensure that our equipment operates reliably and efficiently on your production line.
1. Process Development Support: We’ll work with you to validate the process and determine the optimal installation parameters and cycle time.
2. Customized Tooling Design and Manufacturing: We design and manufacture highly customized fixtures and positioning tools tailored specifically to your products.
3. One-stop commissioning and delivery: We will dispatch engineers to your site for equipment installation and critical commissioning, and provide comprehensive operational training to ensure smooth integration of the equipment into production.
4. Ongoing Technical Services: We provide long-term maintenance support and software feature upgrades to safeguard the value of your long-term investment.
5. We focus on delivering: a reliably operating piece of equipment, a complete set of tooling and fixtures, and thorough operational training—all in one go. Meanwhile, our core control software and 3D design assets—serving as the foundation for our ongoing optimization and service provision—will ensure the long-term performance and compatibility of your equipment.

This equipment can be customized with dedicated tooling and installation paths tailored to the customer’s product structure. It is widely used in:

1. Riveting assembly of electric vehicle battery trays

2. Riveting assembly of lightweight structural components for automobiles

• 全自动铆钉装配设备