Specifically designed for the installation of threaded inserts in applications such as battery trays for new-energy vehicles. In response to the stringent requirements of battery trays and other products regarding the strength, consistency, and anti-loosening performance of threaded insert installations, the HCQ-630 series fully automatic threaded insert assembly equipment offers a precise and reliable solution. The equipment employs CCD vision guidance and servo-driven precision positioning, integrates intelligent feeding systems, and features high-precision torque control units, enabling fully automated and traceable assembly—from wire-threaded inserts and self-tapping inserts to various military-standard and non-standard threaded inserts. This ensures that every threaded insert meets the pre-set torque and depth standards, thereby safeguarding the structural integrity and safety of the product.

HCQ-630 Series Fully Automatic Screw Sleeve Assembly Equipment

Core advantages:
1. Precise visual positioning, intelligent feeding
Equipped with a high-resolution CCD vision system, it enables rapid and precise positioning of product mounting holes. Coupled with a self-developed intelligent screw sleeve feeding system, the system delivers stable and efficient material supply, meeting the flexible production requirements for various types of screw sleeves.
2. Dual control of torque and depth for reliable assembly.
Real-time monitoring and recording of two key parameters—installation torque and installation depth—enables immediate detection and alarming of defects such as stripped threads and missed fasteners, thereby fundamentally ensuring the consistency and reliability of threaded connections.
3. Full-process data traceability, closed-loop process
All assembly parameters are displayed and stored in real time, and structured reports can be generated. A standard data interface supports integration with MES systems, providing a complete data chain for product quality traceability and process optimization, thereby enabling digital quality management.
4. Flexible adaptation, rapid response
The equipment platform supports rapid replacement of dedicated tooling and invocation of programs based on product families with similar structures. It offers flexible options for auxiliary edge-mounting solutions and can accommodate complex process requirements such as dispensing and go/no-go gauge inspections, thereby responding to diverse production scenarios.

Why choose us?
We not only provide a high-performance, standardized piece of equipment, but also strive to become your reliable partner in automated assembly. Built on the mature HCQ-630 technology platform, we offer “end-to-end” closed-loop services to ensure that our equipment operates reliably and efficiently on your production line.
1. Process Development Support: We’ll work with you to validate the process and determine the optimal installation parameters and cycle time.
2. Customized Tooling Design and Manufacturing: We design and manufacture highly customized fixtures and positioning tools tailored specifically to your products.
3. One-stop commissioning and delivery: We will dispatch engineers to your site for equipment installation and critical commissioning, and provide comprehensive operational training to ensure smooth integration of the equipment into production.
4. Ongoing Technical Services: We provide long-term maintenance support and software feature upgrades to safeguard the value of your long-term investment.
We focus on delivering: a reliably operating piece of equipment, a complete set of tooling and fixtures, and thorough operational training—all in one go. Meanwhile, our core control software and 3D design assets—serving as the foundation for our ongoing optimization and service provision—will ensure the long-term performance and compatibility of your equipment.

This equipment can be customized with dedicated tooling and installation paths according to the customer’s product structure. It is widely used in:
1. Riveting assembly of electric vehicle battery trays
2. Riveting assembly of lightweight structural components for automobiles

• HCQ-630TP全自动螺套装配设备