HCQ-620 Series Fully Automatic Screw Sleeve Assembly Equipment
- Product Description
- Product Parameters
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- Commodity name: HCQ-620 Series Fully Automatic Screw Sleeve Assembly Equipment
Optimized for efficient, dual-station cyclic assembly of medium- and small-sized workpieces such as radiators. For applications involving moderately sized workpieces—such as finned radiators and liquid-cooling plates—that feature numerous screw-nut mounting holes yet demand high production throughput, the HCQ-630T series offers an exceptionally efficient solution. The equipment adopts a dual-station cyclic operation mode, integrating intelligent visual positioning and high-precision torque control. It is specifically designed for the automated installation of precision threaded fasteners, including wire-threaded inserts and integrated variable-diameter threaded inserts. Each single station can accommodate workpieces up to 600mm × 400mm (customizable based on specific dimensions). By alternating between one station for assembly and the other for loading and unloading, the system achieves seamless human-machine collaboration, maximizing equipment utilization and production efficiency.
HCQ-620 Series Fully Automatic Screw Sleeve Assembly Equipment
Core advantages:
Dual-station cycle, human-machine collaboration
Adopting a dual-station cyclic design, while one station is automatically assembling parts, the operator can safely load and unload workpieces at the other station, eliminating equipment idle time and achieving an almost continuous production flow. As a result, production efficiency is improved by more than 70% compared to a single-station setup.
Compact and high-precision, optimized specifically for radiators.
The device features a compact structure and a single-station working area precisely tailored to the dimensional characteristics of medium- and small-sized components such as radiators (with a maximum compatibility of 600×400 mm), enabling precise and rapid positioning and assembly of high-density hole patterns within a limited space.
Intelligent Vision and Torque Closed-Loop Control
Equipped with a CCD vision system, it enables rapid and precise positioning of complex hole locations on radiators. Utilizing a high-precision servo-driven tightening spindle, the system performs real-time closed-loop monitoring and data recording of installation torque and depth, ensuring the assembly quality of each screw sleeve.
Flexible adaptation to various thread insert processes
It can flexibly handle the feeding and installation requirements for various types of threaded inserts, such as wire-thread inserts and integrated variable-diameter threaded inserts. Optional auxiliary process modules, including dispensing and tail-cutting, are available to meet the special cleaning and sealing requirements of the radiator industry.
Why choose us?
We not only provide standard equipment but also excel at designing optimal human-machine collaborative production cells tailored specifically to your needs. The HCQ-620 series exemplifies our engineering expertise in high-cycle, flexible assembly processes. Production Line Takt Time Analysis: We assist you in analyzing your existing processes and validating the efficiency gains brought about by a dual-station cycle solution. Specialized Tooling Design: Based on the unique characteristics of components such as radiators, we design specialized fixtures that enable rapid workpiece positioning and offer excellent compatibility. One-Stop Delivery and Training: We handle complete equipment installation, cycle logic debugging, and train operators to master efficient and safe loading and unloading rhythms. Ongoing Process Support: We provide long-term equipment maintenance and process optimization services to ensure stable production output.
We focus on delivering: a reliably operating piece of equipment, a complete set of tooling and fixtures, and thorough operational training—all in one go. Meanwhile, our core control software and 3D design assets—serving as the foundation for our ongoing optimization and service provision—will ensure the long-term performance and compatibility of your equipment.This device is specially optimized for the precision installation of threaded inserts in the following scenarios:
Finned Heat Sink—Base Plate Mounting Hole Wire Thread Insert/Reducing Thread Insert Assembly
Integrated screw sleeve assembly for the sealing surface of the liquid-cooled plate (cold plate) flow channel cover.
Thermal housing for power module—installation threaded bushing
Multi-hole, high-cycle threaded connection requirements for other small- and medium-sized plate-like and block-like workpieces.Key words:- 螺套安装设备
- 螺套机
- 钢丝螺套安装设备
- 全自动螺套安装备
- 螺套供料系统
- 螺套装配设备
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I. Basic Specifications
Project
Parameter
Net weight of the equipment
1000 kg
External dimensions (L×W×H)
1800 × 1600 × 1850 mm
Working power
AC 220V ±10%, 50/60 Hz
Rated power
4000 W
Working environment temperature
0 ~ 40 °C
Rack structure
Compact square tube welded frame II. Motion and Positioning Systems
Project
Parameter
System Configuration
Dual-station cyclic type, sharing a single XYZ motion module.
Drive method
Servo motor + Precision ball screw
Positioning system
High-resolution CCD visual guidance (movable or dual-camera)
Positioning accuracy (X/Y axis)
±0.05 mm
Repeatability positioning accuracy
±0.05 mm
Maximum operating speed
500 mm/s
Single-station working range (X)
600 mm (customizable)
Single-station working range (Y)
400 mm (customizable)
Work range (Z-axis)
1500mm
Work range (R-axis)
Optional
III. Process Monitoring and Data Management
Project
Parameter/Description
Core monitoring parameters
Installation torque, installation depth
Detection function
Bolt thread stripping detection, missing-lock detection, depth detection, torque monitoring
Defective Product Handling
Audio-visual alarm (three-color light + buzzer), automatic pause, and recording of defective locations.
Data storage
Local storage, standard equipped with large-capacity storage space
Data interface
RJ45 Ethernet port, supports MES system integration. Report output
Export assembly report in Excel format
IV. Software and Control Systems
Project
Parameter/Description
Main controller
Industrial PLC + Industrial PC Platform
Human-machine interface
15-inch high-brightness industrial touchscreen
Programming method
Supports visual demonstration programming, direct coordinate input, and CAD drawing import.
Program storage
Multi-station, multi-product program storage and one-click recall
Software Features
Formula management, user permission management, maintenance reminders
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