HCHA-Q25K Smart Servo Rivet Gun
HCHA-Q25K Smart Servo Rivet Gun
HCHA-Q25K Smart Servo Rivet Gun
HCHA-Q25K Smart Servo Rivet Gun
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  • HCHA-Q25K Smart Servo Rivet Gun
  • HCHA-Q25K Smart Servo Rivet Gun
  • HCHA-Q25K Smart Servo Rivet Gun
  • HCHA-Q25K Smart Servo Rivet Gun

HCHA-Q25K Smart Servo Rivet Gun

Redefining Handheld Riveting: A Data-Driven, Precisely Controllable Smart Tool. Say goodbye to the instability and data black boxes of traditional pneumatic and hydraulic tools. The HCHA-Q25K is our company’s newly developed, next-generation intelligent servo riveting tool. It features direct drive by a high-performance servo motor and integrates high-precision sensors with advanced intelligent control algorithms, seamlessly combining the convenience of handheld tools with industrial-grade process monitoring and data traceability capabilities. Specifically designed for on-site assembly and lean manufacturing applications that demand high-quality, verifiable riveting processes.

  • Product Description
  • Product Parameters
    • Commodity name: HCHA-Q25K Smart Servo Rivet Gun

    Redefining Handheld Riveting: A Data-Driven, Precisely Controllable Smart Tool. Say goodbye to the instability and data black boxes of traditional pneumatic and hydraulic tools. The HCHA-Q25K is our company’s newly developed, next-generation intelligent servo riveting tool. It features direct drive by a high-performance servo motor and integrates high-precision sensors with advanced intelligent control algorithms, seamlessly combining the convenience of handheld tools with industrial-grade process monitoring and data traceability capabilities. Specifically designed for on-site assembly and lean manufacturing applications that demand high-quality, verifiable riveting processes.

    HCHA-Q25K Smart Servo Rivet Gun

     

    Core advantages:
    1. Servo drive, precise and stable
    By eliminating air-source and hydraulic fluctuations and adopting a closed-loop servo control system, this tool delivers stable and repeatable riveting force. Its tensile force and stroke accuracy far exceed those of conventional tools, and it remains unaffected by external factors, ensuring reliable and consistent results every time it is used.
    2. Full-process monitoring, data visualization
    Real-time monitoring and recording of pull riveting force, stroke (displacement), and depth are performed, and a dynamic force-stroke curve is generated on the human-machine interface. Process results are intuitively indicated via a three-color LED light (green—pass; red—fail; blue—status prompt), making assembly quality instantly clear at a glance.
    3. Data Storage and Traceability
    Built-in data storage function that fully records the key parameters of each operation. Reports can be exported via a data interface, or you can optionally connect to an MES system for easy process traceability and quality analysis, thereby meeting the traceability requirements of high-end manufacturing.
    4. Smart and Humanized Design
    Equipped with an ergonomically designed handle and smart buttons for effortless operation. Features include a leak-proof pull function, multiple riveting mode options, and an NG lock mechanism—among other intelligent features. With a precision industrial-grade design, it reliably handles nuts of all sizes from M3 to M10 and is built to last.

     

    Why Choose the HCHA-Q25K Handheld Smart Servo Rivet Gun?
    Compared to traditional pneumatic or hydraulic riveting guns, the HCHA-Q25K handheld intelligent servo riveting gun represents not only an upgrade of the tool itself but also a revolutionary approach to process quality control.

    Comparison dimension

    HCHA-Q25K Smart Servo Rivet Gun

    Traditional pneumatic/hydraulic rivet gun

    Power and Control

    Servo closed-loop control, stable and precise, unaffected by air source fluctuations.

    Affected by fluctuations in air pressure/oil pressure, the accuracy and stability are poor.

    Data capability

    End-to-end monitoring, with data storage and traceability capabilities, and MES support.

    Usually, there is no process data, or only simple counts are available, making traceability impossible.

    Operation and Maintenance

    One line, one power source—mobile and flexible; long maintenance-free period (6–12 months).

    The trachea/oil pipe is inconvenient to drag; frequent maintenance is required (about every 3 months).

    Feature Expansion

    Smart buttons, multiple modes, error-proofing features, and strong scalability.

    Single functionality, limited scope for intelligent expansion.

    We not only provide a high-performance tool, but also bring you:

    1. Process Compliance: Provide objective, verifiable data evidence for your assembly processes.

    2. Quality Enhancement: Shifting from reliance on experiential judgment to data-driven prevention.

    3. Efficiency and Cost Optimization: Reduce rework and scrap, thereby lowering overall operating costs.

     

    Typical application scenarios
    Suitable for all applications where there are requirements for riveting quality and flexibility in tool movement:
    1. New energy vehicle battery pack
    2. Automotive structural components
    3. High-reliability on-site assembly in the aerospace field
    4. On-site assembly of energy storage cabinets and communication cabinets
    5. Any scenario that replaces traditional pneumatic riveting guns and seeks to improve quality.


    Please feel free to contact us for product details, demonstrations, or customized solutions.

     

    Key words:
    • 手持拉铆枪
    • 伺服拉铆枪
    • 伺服拉铆工具
    • 电动拉铆工具
    • 手持拉铆工具
    • 手动拉铆枪
    • 手动拉铆工具
  • I. Basic Specifications

    Project

    Parameter

    Product Model

    HCHA-Q25K

    Product Name

    Smart Servo Riveting Gun

    Brand

    Shenzhen Huacheng Automation

    Drive method

    Servo motor

    Weight

    2.5 kg

    Power input

    AC 220V

    Data interface

    USB, RS232, and Ethernet interfaces (optional)

     

    II. Performance Parameters

    Maximum tensile force

    25 kN

    Traction control accuracy

    ±3%

    Maximum travel distance

    8 mm

    Displacement control accuracy

    0.05 mm

    Applicable Nut Range

    M3 - M10 (aluminum and steel pull rivet nuts)

    Maintenance-free period

    6-12 months

     

    III. Smart and Monitoring Functions

    Project

    Parameter/Description

    Monitoring parameters

    Tension, stroke (displacement), depth

    Process feedback

    Three-color LED status indicator (red/green/blue), HMI touch screen

    Data functions

    Real-time curve display, data storage, report generation, MES integration

    Smart features

    Leak-proof trigger, multi-mode selection, NG lock gun release, scan-code association (optional)

    Human-machine interface

    Built-in touchscreen for parameter setting, mode selection, and data viewing.

     

    IV. Software and Control Systems

    Project

    Parameter/Description

    Main controller

    Industrial PLC + Industrial PC Platform

    Human-machine interface

    15-inch high-brightness industrial touchscreen

    Programming method

    Supports visual demonstration programming, direct coordinate input, and CAD drawing import.

    Program storage

    Multi-station, multi-product program storage and one-click recall

    Software Features

    Formula management, user permission management, maintenance reminders

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